Root Smart Factory - A new model of production efficiency and flexibility

With the rapid science and technology advancement, the manufacturing industry is experiencing a profound transformation from traditional production to intelligent and digital production. In this context, with its forward-looking vision and technology accumulation, Root Group has taken the lead in creation of the smart factory idea, which aims to bring about a revolutionary change to the manufacturing industry via use of digital technology and intelligent system. Root Smart Factory not only improves production efficiency and reduces costs, but also significantly improves the product quality and the speed of market response, having become an important driver to the development of future manufacturing industry.

1. Smart Factory Idea

A smart factory refers to a type of advanced factory that realizes factory automation, intellectualization and networking through digital technology and intelligent system. The goal of a smart factory is to improve production efficiency, reduce cost and improve product quality, while being adaptive to the fast-changing market demand.

Via the use of advanced information technology, such as the Internet of Things, big data analytics, cloud computing and artificial intelligence, a smart factory can realize full digitalization of production process. In a smart factory, all equipment and systems are automatically interconnected and controlled, which, through real-time data monitor and analysis, can adjust production plan and production allocation in a timely manner to achieve flexibility and efficiency of production.

2. Technologies in a Smart Factory

1) Internet of Things (IoT)

IoT technology is the cornerstone of smart factories. Through the IoT technology, various devices and workstations are interconnected to realize information sharing and interaction, which allows manufacturers to realize remote monitor and fault warning of production equipment through Internet of Things, thus improving the efficiency and the reliability of equipment.

2) Big data analysis technique 

The big data analysis technique helps manufacturers analyze and explore the massive production data to discover potentials of problem solving and production optimization. Through big data analysis technique, manufacturers can monitor the production process in real time, improve production efficiency and product quality.

3) Cloud computing technology

Cloud computing technology provides a unified data storage and computing platform to achieve centralized management and sharing of production data. Through cloud computing technology, Root Smart Factory allows manufacturers to readily optimize and adjust production plan and improve the production flexibility and market responsiveness.

4) Artificial intelligence technology

Artificial intelligence technology exhibits a wide range of applications in a smart factory. Via the sue of artificial intelligence technology, Root Smart Factory allows manufacturers to achieve automatic control and optimized production arrangement. For example, a smart factory can realize automated logistics distribution through artificial intelligence technology, which can improve the logistics efficiency and accuracy. 

3. Advantages of a smart factory

1) Improvement of production efficiency

Through real-time monitor and analysis of production data, a smart factory can timely identify problems in the production process, realize lean management of production process and improve production efficiency. At the same time, through automated control and optimized production arrangement, a smart factory can reduce manual intervention in the production line, improve production efficiency and accuracy. 

2) Reduction of cost

A smart factory can reduce labor cost and material waste through automation and intelligent technology. For example, smart factories can reduce manual handling and storage to reduce logistics cost through automated logistics distribution and warehousing management.

3) Improvement of product quality

Through real-time monitor and analysis of production data, smart factories can timely identify product quality problems, and can quickly adjust the production process to maintain the stable quality and consistency of products.

4) Improvement of flexibility

A smart factory can quickly adjust the production plan and production allocation according to the changes in market demand, which improves the production flexibility and rapid market responsiveness. Manufacturers are in a position to dynamically adjust production load and production process according to buyer’s purchase orders and product demand.

5) Reduction of risk

Through real-time monitor and predictive analysis, smart factories can detect equipment failure and production risk ahead of time to reduce the risk of production downtime and accident, thus improving the production stability and reliability.

Going forward, with the continuous progressing of technology and application, Root Smart Factory will continue to play its leading role in promoting the development of manufacturing industry to a higher level with higher product quality. Meanwhile, Root Group is committed to continued product innovation and optimization, and make continuous improvement to smart factory solutions, so as to provide manufacturers with high-quality and efficient services to jointly create a better future of intelligent and digital manufacturing.

• North District, Lingbi Economic Development Zone, Suzhou City, Anhui Province
• Linjiang New Area, Xichong County, Nanchong City, Sichuan Province